NEWind® Double and Triple Insulated Winding Wires

New England Wire Technologies manufactures custom multi-layer winding wire and cable in single-end, stranded, and Litz wire multi-conductor cable configurations. While magnet wire in the single-end or Litz wire form is the most common winding wire, its coating has been found to be susceptible to insulation loss between winding turns, separate windings and between the winding and the ground.

NEWind® Double and Triple Insulated Winding Wires solve this problem by insulating the conductors with multiple thin layers of insulation. Cable insulation layers are commonly extruded in single, double (supplementary), or triple (reinforced) layers which can reduce creepage and clearance distances. The result is motors and transformers that can be manufactured without additional insulation, thus reducing their cost and size.

Approvals

  • UL 2353 OBJT2 E205791
  • UL OBMW2 E132708
  • UL 60950 Annex U
  • UL 1446 Electrical Insulation System
    • NE-F1 Class F (155° C)
    • OBJS2 File E231977
    • IEC 60085
    • CSA C22.2 No. O-M91, Appendix B
  • UL/IEC 60601-1
  • IEC 62368-1, Annex J
  • IEC 61558-1, -2-16 Annex K

Common Usage/Industries

  • Power conversion
  • Motors
  • Domestic appliances
  • Transformers
  • Automotive
  • Relays
  • Solenoids
  • Electromagnets
  • Inductors
  • Control devices
  • Medical/Dental devices
  • Renewable energy
  • Telecom

Conductor Materials

  • Bare Copper
  • Oxygen-Free Copper
  • Tinned Copper
  • Silver Plated Copper
  • Nickel Plated Copper
  • Magnet Wire
  • Wide variety of Alloy

Insulations

  • PFA (Class H – 180° C)*
  • FEP (Class F – 155° C)
  • ETFE (Class F – 155° C)

*Per UL 2353 260°C heat shock

Insulation Colors

  • Clear
  • White
  • Black
  • Red
  • Green
  • Yellow
  • Blue
  • Brown
  • Orange
  • Gray
  • Violet

Litz Blog

Here's the latest litz wire news & info from our blog...

Litz Wire Brochure

An abbreviated look at Litz wire - it's benefits, applications, and introductory material/design assistance

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Introduction to Litz Wire

Getting started with Litz

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Round Litz Wire - New England Wire

Litz Wire Termination Guide

Suggestions for enamel removal and terminating

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Questions? Ready to start a project?

Specializing in advanced, custom solutions, find out why the most innovative companies in the world partner with us to help solve the complex challenges of today’s technologically advanced products and applications.

New England Wire Technologies is a privately held, employee owned company with a rich history dating back to 1898. Our Lisbon, NH facilities consist of over 385,000 square feet of manufacturing, quality/testing, tooling/machine fabrication, and office space.

Visit New England Wire
Contact NEWT

130 North Main Street

Lisbon, NH 03585

Phone: (603) 838-6624
Fax: (603) 838-6160

Email Us: [email protected]